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TCB50 Solid Lubricating Bearing

TCB50 Solid Lubricating Bearing
TCB50 Solid Lubricating Bearing

Structure Characteristics and Applications

TCB50 series solid lubricating bearing is made of metal base with special solid lubricants embedded by certain angle and density. Customers could choose the base metal of strengthening copper alloy, or cast iron, or steel, and also zinc base alloy according to their application fields. The base metal withstands high load and the solid lubricants provide for self-lubrication. While the bearing running with no oil, the solid lubricants will run out to the working surface by friction heat, and reduce the friction coefficient. The copper alloy material shows excellent performance without pre-lubrication conditions of extreme high/lower temperature with low speed. This material can be applied under dry, high temperature, high pressure, corrosive, water or other chemical environments when no oil can be introduced. Now it’s widely be used in automotive products line, water engineering, dam gate, plastic industries, successive casting machines, steel rollers in metallurgy industry, mineral machines, ships, turbo generators, hydraulic turbines and injection molding machines. The substitute material zinc alloy, because its proportion is only 60% of the brass alloy, and using the zinc which is much lower in price than copper alloy as the main element, it greatly reduces the product cost and the weight of the product. This material has excellent antifriction, wear resistance, improving the service life of the mechanical transmission parts, and keeping the machining accuracy. This type of bearing is used for all kinds of construction machinery to replace the traditional copper alloy bearing, plates, and worm wheel, and also used in forging machine, garden machine, water pump, injection molding machine, petroleum, mining, lifting, valve, reduction gears and traction machine with high load, low temperature and low speed environment.

Physical and Mechanical Performance for TCB500

Physical and Mechanical Performance for TCB500

Performance Index   Data
Max Speed Dry Lubricationa 2.8N/mm? ·m/s
Oil Lubrication 10N/mm? ·m/s
Friction Coefficient Dry Lubricationa 0.12~0.16μ
Oil Lubrication 0.03~0.08μ
Density 8g/cm?
Hardness 210≥HB
Linear Expansion Coefficient 2.2 10-5/℃
Heat-conducting Coefficient 38~55W/(m·k)
Flexibility Coefficient 100~140KN/mm?
Tensile Strength 750≥N/mm?
Yeild strength 340≥N/mm?
Flexibility Coefficient 100~140KN/mm?
Temperature Limits -40~+200℃

Specification for TCB508

Specification for TCB508

Performance Index Data
Base material ZA27-2
Hardness HB100~120
Maximum Use Temperature 80 ℃
Limit Load 100 N/mm?
Friction Coefficient μ Dry<0.12 Oil <0.03
Maximum Sliding Speed Dry 0.2M/S Oil 5M/S

Chemical Compositions

Chemical Compositions

TCB500 Cu Zn Al Fe Mn Si Ni Sn Pb
Rest 22~28 5~7.5 2~4 2.5~5 <0.1 <0.5 <0.2 <0.2
TCB508 Zn Al Cu Mg
Rest 25~28 2~2.5 0.01~0.02

Solid Lubricants

Solid Lubricants

Lubricant Features Typical application
TCB1 Graphite+add Excellent resistance against chemical attacks and low friction. Temp limit 400℃. Suit for general machines and under atmosphere.
TCB4+MOS2
PTFE+MOS2+CF
Lowest in friction and good of water lubrication. Temp limit 300℃. Ship, hydraulic turbine, gas turbine etc.

Besides the standard products displayed in the list of this catalogue, we can also supply non-standard products or develop according to customer design.

TCB50 Classification

TCB 500

TCB500 Solid Lubricating Bearing is produced by strengthening brass that has good physical performance and good capability for casting. What's more, the brass material has pretty good anti-erosion ability in air, fresh water and sea water. The surface is regularly...

TCB 503

TCB503 Solid Lubricating Bearing is produced by strengthening brass that has good physical performance and good capability for casting. The surface is regularly and finely machined with sockets in which particular solid lubricant is filled. Its material is CuAl10Ni5Fe4...

TCB 504

TCB504 Solid Lubricating Bearing is produced by strengthening brass that has good physical performance and good capability for casting. The surface is regularly and finely machined with sockets in which particular solid lubricant is filled. Its material is CuSn5Pb5Zn5...

TCB 505

TCB505 Solid Lubricating Bearing is produced by strengthening brass that has good physical performance and good capability for casting. The surface is regularly and finely machined with sockets in which particular solid lubricant is filled. Its material is CuSn12...

TCB 506

It is based on cast iron. The solid lubricant is inlayed by certain angle, density and special formula, and then is processed exactly. It is economical product meeting the using requirements. The product is applied to automobile die and injection moulding.

TCB 507

The basement of this product is 45# steel. The surface is inlayed the special solid lubricant by certain angle and density. The product has high compression resistance, and is mainly used in automobile die.

TCB 508

It?is based on the squeeze casting zinc base alloy of high strength, punched with orderly and proper size holes in the base, and then embedded oil graphite, or MoS2, or PTFE + graphite +paraffin wax particles as the solid lubrication material. Because its proportion...

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